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Processing Mesocarbon Microbeads To High-Performance Materials For Friction Applications
Posted on 2010-04-13
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More By Christopher William Norfolk, Chemical And Biomolecular Engineering, Notre Dame Honeywell, a leading manufacturer of friction materials for aerospace applications, manufactures brakes by densifying a carbon fiber preform using chemical vapor deposition. This has two major drawbacks, namely, the high cost of the fiber preform, and the time required to densify it via CVD. To address these issues, a novel material, mesocarbon microbeads, are investigated. This relatively inexpensive and rapidly processed material has shown good friction characteristics, but unacceptable fracture toughness. Therefore, major goals are to understand the behavior of MCMB during processing, and to investigate the most effective approach to producing hightoughness materials. Dilatometry, thermogravimetric analysis, x-ray diffraction, scanning electron microscopy, pycnometry, indentation, and compact tension were used study sintering, graphitization, and in-situ reinforcement of MCMB-based materials. It is shown that low temperature sintering consists of two processes: neck formation via a non-densifying liquid-phase sintering mechanism
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